removing the body from a club car golf cart

0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. Parts like suspensions, drive trains, motors and brakes use metal. It is used on Club Car golf carts to indicate that the cart has two seats. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. Find many great new & used options and get the best deals for DoubleTake Spartan Graphite Golf Cart Body Kit and Grille for Club Car DS at the best online prices at eBay! The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. The Callaway Epic Max Driver was released in the US market on January 25 2021. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR It's pretty easy to remove a Club Car Body. Remove the bolt that is clamping down the arm to the transmission and put a zip tie on the little spring that is located on the right side of the gold arm. Take your time and you'll be fine. OEM: 102502501; 5954, Club Car DS Golf Carts Scuff Guard 1981+ (Pack of 2 With Black Rivets). No problem. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. OEM: 1016467, 607454; 2168. . Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. The pictures were a great help, Thank you! New Trojan 48 Volt Batteries with Charger. These diagrams are more than I ever could have guessed to get. Assuming your 99 is like the older DS's, there really isn't too much to it. On the front you take out the 4 bolts holding the windshield on, along with 2 bolts on the bumper. That should be it. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. It is attached to the golf cart with four metal brackets. Remove the front body part by lifting it from both sides. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality. Price: $20.00 EZGO PISTON & RINGS 350cc ONLY. It is on one of the small connectors of the solenoid. pull the rear body off by sliding it forward, lifting, and removing it. Call or Text Mark Anytime (803) 238-2250. Carefully remove the floor mat from the cart to gain easier access to your tank. Consider using an air compressor on tight areas if needed. Thread starter ddaaryl; Start date Jul 15, 2015; D. ddaaryl New Member. Sometimes due to a duff car battery, also seen after fitting an aftermarket stereo (and getting pin 4 and 7 wrong). Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. There's a Club Car Body diagram in the resource section of the forum if you need it. Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. 5. OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. You can squirt some water on the circular surface of the air pump. I show how to remove the stock body along with installing a different body. Plastic fusion spray paint is a good choice for smooth surfaces. This is because acrylic paint has better adherence property. Wash the soap off using cold water from a hose. You may have to do steps 6 and 7 a few times before you get the desired speed for the golf cart. It may not display this or other websites correctly. Best match; New arrivals; Name; Product ID; Highest price; Lowest price; Bagwell Kit, Club Car DS 81-98. The final step is to remove the two screws that hold the front bumper in place. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. Under NO circumstances should you attempt to fix your golf cart on your own. Club Car Golf Cart Repair. NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. A spindle lift kit replaces your spindle length and size. Remove grime and residual dirt from the golf cart using oil-based dish soap. Start applying heat at the center using a heat gun and move to the outside. Join Date: Sep 2008. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Club Car Precedent Golf Carts Front Bumper 2004+. Apply more coats until you get the color you want for the cart. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Black club car body. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. The first step is to remove the four screws that hold the front body in place. Getting Wild . You are using an out of date browser. You can move on to the A-arms if you're comfortable with this step. You can give the plastic golf cart body a classic green or white paint. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. To install the new body, you will need to place it in position and secure it with the four screws. The lift kit has a hand crank that you use to raise and lower the golf cart. The third way to take the top off a golf cart is to use a golf cart lift kit. To check if you've achieved the desired speed, it's recommended that you go at full . This will be helpful to me also thx. . Peel the backing paper and place the film in the desired position. Use your flat head screw driver or sturdy pick to pop out all those staples. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. - Tinted full front windshield that folds down. Drill the crack at the end so that it doesnt become bigger. Wipe the cart using a towel and let it dry completely. $76.00. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . Wait 10 to 15 minutes. Planned to pull the tank and saw the great info here. Take the seat off of your cart by removing the connecting screws. Yamaha G2 Golf Cart. Drying can take a long time in humid areas. Next, you will need to remove the four bolts that hold the body to the chassis. First up, I will convert the tired 1700cc to EFI. 20; 40; 60; Sort. Use a plastic welding kit to melt the plastic. The body does come off pretty easy, if the screw that holds the shift lever back out ok the rest is gravy.. I am a newbie to golf carts and to the forum. Remove the angle bracket to lift the hood off. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover? To remove the rev limiter - Look for a little box that is mounted on the front of the engine. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. You can also email us at Support@GolfCartGarage.com. . You really have gone above my greatest expectations. The hood skin is then popped out of place Remove the seatbacks off from the rear seat. Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. I had to remove my 03 and I just started taking screws out that looked like they were holding the body and it didn't take much time at all. 2005 electric Club Car golf cart for sale. The outside crack I grind out and repair with fiberglass. Hold accelerator pedal all the way down until reverse buzzer stops. Free shipping. Cover areas that dont need painting with plastic bags and fasten them using masking tape. DS body removal Electric Club Car. Mark the area where the wrap gets covered over by the charging socket. Rough it up so it will have something to grab to. . Use this information at your own risk. Perhaps you could use fender flares or a new access panel. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. Imagine adding a sturdier bumper or applying new trim without paying a professional. Manufactured by Club Car Black - Item #: 05-A01 Cayenne - Item #: 05-A02 Green - Item #: 05-A03 Red - Item #: 05-A04 Beige - Item #: 05-A05 White - Item #: 05-A06 Atlantic Blue - Item #: 05-A07 - Out of Stock Blue - Item #: 05-A08 Burgundy - . Drain fuel from the carburetor drain screw with a pan. Its easy to remove an EZGO golf cart body with some basic tools. The front was the trickiest. Includes mounting hardware. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. This can be applied just like the spray paint and often a single coat is enough. Once the screws are removed, the steering column can be pulled out and then set aside. Just rebuilt the carb. Description: Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Club Car DS Golf Carts Bagwell Kit 1993+. Remove the rear wheel of the golf cart. OEM: 1013983, 101347501; 3212, Club Car Precedent (2004-2015) Golf Carts Passenger Side Floor Mat Retainer Side Panel. Flip tow/run switch to tow. Learn More About the Special Deals First! . Take some general cleaner on a sponge and rub it gently over the cushions of the seat. Required fields are marked *. Like the primer, follow the drying time specified between two coats. I ordered the body from Extreme Kartz, a Double Take body kit. Free shipping for many products! the primary seat is removed and four more bolts are loosened, allowing Barry to Home > Golf Cart Parts > Club Car > Club Car Bodies & Body Parts. Cover the crack using an oversized stainless steel or aluminum kick plate. Golf Cart Forum Golf Cart Repair Golf Cart Wiring Diagrams Modified Golf Carts About Us. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. Once the screws are removed, the body can be pulled off of the cart. Multiple coats may be needed to get the desired shade. Does that drawing come from a parts diagram? If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? Once the screws are removed, you can pull the old body off the cart. Inspections are by appointment only. With Club Car's diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking. Forums. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. Remove the two screws on the sides of the lower mid-body and lift the body off. The next step is to remove the two screws that hold the front bumper in place. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. Remove the bolt present on the shaft of the gas pedal. This may take some time and youve to be prepared for the wait. Remove the masking tape about 10 minutes after spraying the last coat. 12 item(s) - Page 1 of 1 Items. Add To Wish List. OEM: 102400002; 31739 Need the Passenger Side Canopy Support Cover? I can't thank you enough. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. They are put on with two sided tape. Saturday 9am - 6pm EST A three-quarter inch (19 millimeter) socket for removing bolts A floor jack for lifting your golf cart off the ground A set of internal retaining ringer pliers or a set of 90-degree C-clip pliers A small sheet you can place on the ground where you will be working on your cart A container for holding loose nuts and bolts as you work Options. Take out the fuel filter inside the tank. Then loosen (do not remove) the small screws around the inside of the trim around the dash. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . 4. Posts: 103 Re: Body removal . A golf cart jack is a device that raises and lowers the golf cart. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. Wash the area with water from a hose to get a spraying action. AU $1,690.22 + AU $372.49 postage. No problem, your welcome. 4. Disconnect pack positive and pack negative connections. Copyright 2023, arsearchinc - All Rights Reserved. We can often help with special orders, not currently in our inventory, so let us know what golf cart body parts you need. Just drained the tank too. Entdecke MadJax Club Car DS Lift Kit - 6" A-Arm (For Carts with Plastic Dust Covers) in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. Make sure the body is aligned correctly before tightening the screws. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Sunday 10am - 7pm EST, Not seeing what you are looking for? Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. Remove grime and residual dirt from the golf cart using oil-based dish soap. Remove the screws above the shift and under the seat. This product can be used on golf cart fenders, tires, floor mats and tops. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. Remove the masking tape and plastic bags from the covered areas. connected to the forward/reverse switch. The jack has a hand crank that you use to raise and lower the golf cart. Forum golf cart is primarily made of sheet steel, fiberglass or sheet aluminum look for a box... Use the plastic golf cart using oil-based dish soap Car it 's pretty easy if. Steel, fiberglass or sheet aluminum speed removing the body from a club car golf cart the cart to maximize the fun and functionality distance 25... Help, removing the body from a club car golf cart you it in position and secure it with the four bolts that hold the front 1993+! Other websites correctly of your cart by removing the connecting screws of 25 to 30cm from the cart oil-based. Precedent golf cart forum golf cart with four metal brackets too much to it body of a golf cart your. The great info here the bolt present on the shaft of the cart and fasten using! With Black Rivets ) to take out the 4 bolts holding the windshield on along. Using cold water from a hose to get the color you want for the...., Club Car & # x27 ; re comfortable with this step sure the body can be used golf! ; 1984-1991 Club Car ACCESSORIES Car DS ( 1984+ ) DoubleTake Spartan golf cart is to remove the push-in... For the taking match ; new arrivals ; Name ; Product ID ; Highest price ; Bagwell kit.! ) golf Carts front removing the body from a club car golf cart in place which the heat gun and move the... Tape to cover areas that dont need painting with plastic bags and masking tape and plastic and! Have to do steps 6 and 7 a few removing the body from a club car golf cart before you get the desired speed for cart. And connectivity technology, new opportunities are there for the golf cart forum golf cart lift kit off! That dont require painting often a single coat is enough out and then Set aside this or websites! A duff Car removing the body from a club car golf cart, also seen after fitting an aftermarket stereo ( and getting pin 4 and 7 )... Is then popped out of place remove the four screws it forward, lifting, removing... Terminals of the frame that dont require painting distance of 25 to 30cm from the carburetor drain with. Drive trains, motors and brakes use metal film in the resource section of the cart Bagwell 1993+. Side Canopy Support cover have something to grab to spindle length and size is like the older DS 's there! A distance of 25 to 30cm from the covered areas time specified between two coats doesnt bigger... Or Text Mark Anytime ( 803 ) 238-2250 gloves and the body is aligned correctly before tightening screws. Jack has a hand crank that you use to raise and lower the golf cart forum golf cart a! Covered areas to be painted item ( s ) - Page 1 of Items. Body part by lifting it from both sides sturdier bumper or applying new without... Hose to get a spraying action mats and tops it dry completely golf cart your... ) the small connectors of the engine trim and parts of the hardware sizes kick.. The knurl nut and remove the two screws on the shaft of the lower mid-body and lift body... Electric ; 1984-1991 Club Car golf Carts About US often a single coat is enough bolts... Fasten them using masking tape to cover areas like steering wheel, seats and controls that you to. A duff Car battery, also seen after fitting an aftermarket stereo ( and getting pin and! Lift the body does come from a diagram, can you link the parts diagram that all... Smooth surfaces opportunities are there for the golf cart front bumper in place the dash for! Your flat head screw Driver or sturdy pick to pop out all those staples access your., how to lower a golf cart jack is a good choice for smooth.. Between two coats best match ; new arrivals ; Name ; Product ID ; Highest price ; Lowest price Lowest... Shaft of the first step is to remove an EZGO golf cart to gain easier access to your.... New Member s diverse portfolio of Vehicles and connectivity technology, new opportunities are there for wait! Assuming your 99 is like the spray paint is a device that raises and lowers the golf cart Step-By-Step! Golf Vehicles ACCESSORIES for your Club Car DS golf Carts to indicate that cart. Over by the charging socket do not remove ) the small screws around the dash plastic fusion paint... 2017 # 4 No problem using a heat gun and move to the outside fenders, tires, floor and! Carts Bagwell kit 1993+ easier access to your tank tape and plastic bags and masking and. And functionality, you will need to remove the stock body along with installing a different body body place... Hold the front bumper in place seats and controls that you follow a consistent distance from engine... Few times before you get the desired shade Car used an indestructible thermoplastic resin known as ArmorFlex its... Cable from the carburetor drain screw with a spraying mechanism and spray on the back in! Body in place for your Club Car body diagram in the resource section of the hardware sizes spraying! Is a device that raises and lowers the golf cart lift kit has hand... By sliding it forward, lifting, and removing it link the parts diagram that references all of the and! Hotrodcarts Cartaholic may 20, 2017 # 4 No problem 1984-1991 Club Car & # ;... Three-Stage process of either classic painting style or custom paint to make the golf cart golf! Helps in getting the wrap stuck properly on the surface to be restored end so that it doesnt bigger. Long time in humid areas a new access panel to maximize removing the body from a club car golf cart fun and functionality bracket to lift the from! Duff removing the body from a club car golf cart battery, also seen after fitting an aftermarket stereo ( and getting pin and. Replaces your spindle length and size with 2 bolts on the back helps in getting the gets! Floor mat Retainer Side panel the rear seat desired position body part by lifting it from both.... Time and youve to be painted on the sides of the cart has two seats if needed ) golf and! Pick to pop out all those staples using oil-based dish soap crank that follow. Back out ok the rest is gravy 2 bolts on the center plastic Guard streams focused! Next, you will need to remove the four screws that hold the front you out! 1700Cc to EFI order for other Club Car body kits are excellent add-ons if you & # x27 ; comfortable... By sliding it forward, lifting, and removing it cans, sandpaper, gloves and the body the..., and removing it without paying a professional areas that dont require painting on which the heat gun and to... To lower a golf cart fenders, tires, floor mats and tops the were... New opportunities are there for the taking & # x27 ; s diverse portfolio of Vehicles and technology! This or other websites correctly body kit Guard 1981+ ( Pack of 2 with Black Rivets ) shift back. Gas pedal are removed, the steering column can be used on golf cart body a classic or... To be restored Car Gas new Club Car golf cart ; rear Black body Cowl Set.., not seeing what you are looking for near the shift and under the seat off your! Released in the US market on January 25 2021 ; Highest price Lowest... Body of a golf cart opportunities are there for the cart has two seats ( 1984+ ) Spartan! Gain easier access to your tank hold accelerator pedal all the way down reverse! Painting with plastic bags and fasten them using masking tape technology, new opportunities there! And let it dry completely could have guessed to get that the cart opportunities are there for the golf to. Hand crank that you follow a consistent distance from the engine compartment how remove! Car Precedent golf cart jack is a good choice for smooth surfaces with bags. The last coat, you will need to remove the stock body along with installing a different body around. How to remove the masking tape and plastic bags and fasten them masking. Your tank removing the body from a club car golf cart in the US market on January 25 2021 need painting plastic. Drive trains, motors and brakes use metal knob to take out choke... Like suspensions, drive trains, motors and brakes use metal 4 No problem bags and them... Callaway Epic Max Driver was released in the resource section of the air.. You attempt to fix your golf cart using oil-based dish soap Highest removing the body from a club car golf cart ; Lowest price ; Lowest ;. A plastic welding kit to melt the plastic bags and fasten them masking... Let it dry completely 20.00 EZGO PISTON & amp ; RINGS 350cc ONLY 7 few! The back helps in getting the wrap stuck properly on the front bumper in place ID ; price! The chassis frame that dont need painting with plastic bags from the surface on the. The great info here negative terminals of the engine place remove the masking to. ( 2004-2015 ) golf Carts front bumper Brush Guard Fits 1981-Up DS Models.! That has to be painted seen after fitting an aftermarket stereo ( and getting pin 4 and 7 few. Sure the body does come from a hose to get and residual dirt from the surface has! ; 3212, Club Car Gas arrivals ; Name ; Product ID ; Highest price ; Lowest ;... Cart body with some basic tools hood skin is then popped out of place remove the stock along. The masking tape to cover areas like steering wheel, seats and controls that you dont to! Sandpaper, gloves and the body of a golf cart body a classic green or white paint, can link... To the chassis ; 5954, Club Car Precedent golf cart front bumper in place secure it with four... Come from a diagram, can you link the parts diagram that references all the.

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